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Home > News & Events > April 2007 >  Tips & Tricks

Decrease in Tone Value

What is it?
The reduction of the halftone dot in the print when compared to the original (film orprinting plate) is referred to as a decrease in tone value. In essence – abrasion of the printing plate.

How does it happen?
This phenomenon may already arise in prepress. In addition, various factors can also have a bearing on abrasion of the printing plate:

  • Normal plate wear and tear
  • Powder deposits on the blanket
  • Unsuitable plate cleanser (a mixture of abrasive material)
  • A pH-value in the dampening solution that is too low may slightly etch the edges of the halftone dots
  • An alcohol content that is too high corrodes the plate film
  • Rapidly volatizing cleansing solutions may damage the printing plate
Remedy:

  • Use appropriate printing plates
  • Use a suitable plate cleanser and certified cleaning solution when maintaining the printing plate
  • Avoid using abrasive spray powder (calcium carbonate) use a based starch powder such as Superdot
  • Always prepare dampening solution according to instructions (pH-value, alcohol concentration); the ideal dampening solution has a water hardness of 8 to 12°dH, a pH-value of 4.8 to 5.5, and a temperature ranging from 10°C to 15°C (50°F to 59°F)
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Tips & Tricks
Find out more Tips & Tricks here.
  Decrease in Tone Value
  Darkening
  Horizontal Stripes
  Mottling
  Ghosting
  Emulsification
  Picking
  Crease Formation
  Electrostatic Charge on Paper
  Inking Roller
 
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